VOLVO PENTA MD5A MARINE DIESEL ENGINE WORKSHOP MANUAL

VOLVO PENTA MD5A MARINE DIESEL ENGINE FACTORY WORKSHOP SERVICE REPAIR MANUAL 

CONTENTS 

Presentation 2 

Dismantling 

Electrical system, thermostat housing cylinder head 3 

Flywheel, fuel injector pump 4 

Oil pump, transmission cover, governor 5 

Lubricating oil pump, camshaft, cylinder 6 

Crankshaft, cylinder liner, camshaft bearing 7 

Overhauling 

Lubricating oil pump, sea-water pump 7 9 

Feed pump 9 11 

Fuel filter, crankshaft 11 

Centrifugal governor, piston 12 13 

Valve guides, nozzle sleeve 14 15 

Valves, valve seats, rocker mechanism, injector 15 16 

Hand start mechanism, camshaft 17 

Assembling 

Cylinder liner, crankshaft 18 

Cylinder, camshaft, governor 19 

Lubricating oil pump, transmission cover 20 

Adjustment of control rod travel, assembling 

flywheel cover 20 21 

Oil sump, cylinder head, feed cover 22 

Fuel filter, injector, thermostat 22 

Flywheel, generator, valve adjustment 24 

Checking injection angle 25 

Bleeding the fuel system, electrical system 26 

Wiring diagram 27 

Fault-tracing system 28 

Special tools 29 

Technical data 30 33