VOLVO PENTA MD11C/D MD17C/D Marine Engine Workshop Manual

VOLVO PENTA MD11C/D MD17C/D Marine Engine Workshop Manual (pdf format) 

NEARLY 50 PAGES OF QUALITY ENGINE MANUAL!! 

Table of Contents: 

Safety precautions.............................................................................................................2 

General Information ..........................................................................................................5 

Repair instructions ............................................................................................................6 

Component guide ..............................................................................................................8 

DISMANTLING 

Cylinder head .....................................................................................................................10 

Cylinder liner ......................................................................................................................11 

Pistons, con-rods ..............................................................................................................11 

Timing gear ........................................................................................................................12 

Flywheel .............................................................................................................................13 

Crankshaft .........................................................................................................................14 

Camshaft ...........................................................................................................................14 

OVERHAULING 

Dismantling cylinder head .................................................................................................15 

Cleaning, inspection ..........................................................................................................15 

Valve guides ......................................................................................................................15 

Valve seats ........................................................................................................................16 

Valves ...............................................................................................................................16 

Valve springs .....................................................................................................................16 

Rocker mechanism ...........................................................................................................16 

Valve tappets ....................................................................................................................16 

Injector sleeve ...................................................................................................................17 

Injector ...............................................................................................................................17 

Assembling cylinder head .................................................................................................18 

Cleaning, checking crankcase ..........................................................................................18 

Replacing main bearings ...................................................................................................18 

Centrifugal governor ..........................................................................................................19 

Pistons, liners ....................................................................................................................19 

Connecting rods................................................................................................................. 20 

Crankshaft .........................................................................................................................20 

Camshaft ...........................................................................................................................20 

Oil pump ............................................................................................................................20 

Feed pump .........................................................................................................................21 

Thermostat ........................................................................................................................21 

Sea water pump.................................................................................................................21 

Hand start ..........................................................................................................................23 

ASSEMBLING 

Crankshaft .........................................................................................................................24 

Flywheel .............................................................................................................................25 

Timing gear ........................................................................................................................25 

Cylinders, cylinder liners ...................................................................................................27 

Pistons and liners .............................................................................................................. 28 

Cylinder head .....................................................................................................................29 

Adjusting valve clearance .................................................................................................30 

Injection pump ...................................................................................................................31 

Checking control rod travel ...............................................................................................32 

Venting the fuel system ....................................................................................................33 

Checking injections angle .................................................................................................34 

Adjusting engine speed .....................................................................................................34 

Electrical system .............................................................................................................35 

Wiring diagram ................................................................................................................35 

Fault finding chart ...........................................................................................................36 

Special tools ....................................................................................................................37 

Technical data ..................................................................................................................39 

Cooling system, diagrammatic sketch .............................................................................43